Development of Ir-base refractory superalloys
Y. Yamabe-Mitarai, Y. Koizumi, Y. Ro, T. Yokokawa, T. Maruko, and H. Harada

The compression strengths of Ir-15at%X (X= Ti, Ta, Nb, Hf, Zr, or V) binary alloys at temperatures between room temperature and 1800 イ were investigated. 0.2% flow stresses of as-cast alloys are shown in Fig. 1. The 0.2% flow stresses of a Ni-Al-Cr alloy with 40% L12 phase(1), a commercially available Ni-base superalloy, MarM247 (Ni-10Co-10W-8.5Cr-5.5Al-0.7Mo-3Ta-1.4Hf wt%)(2), and the tensile yield stresses of a third generation single crystal Ni-base superalloy, CMSX-10 (Ni-2Cr-3Co-0.4Mo-5W-8Ta-6Re-0.1Nb-5.7Al-0.2Ti-0.03Hf wt%)(3) and of a W-base HfC dispersion hardening alloy (W-0.35wt%Hf-0.025wt%C)(2) are also plotted for reference. The strengths of the Ir-Nb, Ir-Ta, Ir-Hf, and Ir-Zr alloys were equivalent to or far higher than the strengths of MarM247 and CMSX-10 below 1000 C. The 0.2% flow stress of these 4 Ir-base alloys were above 800 MPa even at 1200 イ and much higher than that of MarM247 (50 MPa) at that temperature. At 1800 イ, the strengths of the 4 Ir-base alloys were about 200 MPa and they are equivalent to the strength of the W-HfC alloy (197 MPa), which had been the strongest known metallic material available at this temperature. The strengths of the Ir-Ti and Ir-V alloys were low at all testing temperatures.

The 0.2% flow stresses of the as-cast Ir-17at% Ti, Ir-18at% Ta, Ir-17at% Nb, and Ir-12at% Zr alloys with 50% volume fraction of precipitates were investigated by compression testing at 1200 イ (Fig. 2) as a function of lattice misfit determined by high temperature X-ray diffractometry (Fig. 3). The strength of these Ir-base alloys increased with increasing lattice misfit.

The fcc and L12 two phase structures of these alloys heat treated at 1200 C for 1 week were observed by transmission electron microscopy (Fig. 4). The phases with bright contrast were Ir3V, Ir3Ti, Ir3Nb, and Ir3Zr with the L12 structure. Precipitates shape depends on lattice misfit between the fcc matrix and L12 precipitates. When lattice misfit is smaller than 0.2%, precipitate shape is irregular (Ir-V and Ir-Ti). When lattice misfit is moderate around 0.3%, cuboidal precipitates are formed (Ir-Nb and Ir-Ta). In the Ir-Hf and Ir-Zr with large lattice misfit above 1.8%, plate-like precipitates are formed and the microstructure appeared to have a 3 dimensional maze structure.

It was concluded that the 3 dimension maze structure prevent movement of dislocations and is effective for high temperature strength.



Fig. 1 Temprature dependence of the 0.2% flow stress during compression testing in as-cast Ir-base and Rh-base alloys with 15at% second elements, Ni-base, and W-base alloys.




Fig. 4 TEM images of Ir-base alloys
Reference:
(1) P. Beardmore, R. G. Davies, and T. L. Jonston, TMS-AIME, 245(1969), 1537.
(2)W. F. Brown, Jr., H. Mindin and C. Y. Ho, Aerospace Strctural Metals Handbook, vol. 5(1992), 4218, 5502.
(3)G. L. Elickson, Superalloys 1996, TMS (1996), 35.

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